The mineral
composition of refractory brick is mainly kaolinite (Al2O3 · 2SiO2 · 2H2O) and
6% ~ 7% impurities (potassium, sodium, calcium, titanium, iron oxide). Select
the high density, low water absorption of raw material, a reasonable level of
preparation is the key to make low porosity refractory brick. Refractory brick
is made with 50% soft clay and 50% hard clay clinker according to certain
granularity requirements. After molding and drying, firing under high
temperature of 1300 ~ 1400 ℃.
The firing
process is mainly due to the process of crystallization of mullite (3Al2O3 ·
2SiO2). The SiO2 and Al2O3 in the refractory brick form a eutectic and low
melting point silicate with the impurity during the firing process, surrounded
by mullite crystals. The maximum temperature in the firing process is usually
controlled at 1350 ° C to 1380 ° C, and the firing temperature of the low
porosity fire clay brick (1420 ° C) is increased. The shrinkage of refractory
brick is slightly increased, so that the density of ceramic fiber board increases slightly and the
low porosity is decline.
Refractory brick
do not use the same kind of mud to use different appliances, fire mud selection
of cleaning water, accurate weighing modulation, uniform mixing, tune the mud
can not be arbitrarily diluted with water, mortar fullness is greater than 95%
or more, ensure solid brick joints, the surface brick seam jointing with virgin
pulp, the shell can not correct the parts with mud.
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